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Technical Characteristics of the Plant

A Unique Circular Approach for the Valorization of Critical Raw Materials

What does the plant look like?

The Circular Materials technology is based on the supercritical properties of water, managed through a patented system that facilitates the precipitation of metal ions in solution.

Circular Materials enable the direct recovery of metals from industrial effluents with an efficiency of 99%

How does it work?

The liquids to be treated are mixed with supercritical water (T>374 °C and P>221 bar) in a patented mixer where an instantaneous precipitation process takes place: the dissolved metals behave as if they were in an apolar liquid, and form nucleation sites that grow in clusters to become nanoparticles or microparticles.

In other words ...

The extreme reduction of the dielectric constant of water under supercritical conditions (εRT=77 → εSC=2) reduces the solubility of metal ions, causing them to precipitate into finely dispersed powders.

The speciation of the product (oxide, hydroxide, metal) is governed by the redox and pH conditions, which are process parameters that are easily controlled through the use of 'recipes' developed by Circular Materials engineers according to customer requirements.

This suspension is finally cooled, the heat is recovered through heat exchangers, and the pressure is restored to ambient.

The liquids then enter a separation process, where the solid is recovered for valorization.

Water can then be routed through the standard chemical and physical purification processes without dissolved metals or complex organic compounds, drastically simplifying its treatment.

Circular Materials' supercritical water precipitation technology for metal recovery

Circular Materials has developed a patented technology, based on the properties of supercritical water, designed to effectively remove and recover metals from water. This innovative process also allows the oxidation of most organic matter (COD) and cyanides (>99.5%) to return a demetallized liquid that is easy to treat and can be routed to existing physicochemical plants without sludge production or at a much lower cost than the cost of disposing of the original untreated effluent.

Circular Materials' plant is designed to facilitate the precipitation of metal ions in solution, enabling the direct recovery of metals in industrial wastewater with 99% efficiency. The liquids to be treated are mixed with supercritical water (T>374 °C and P>221 bar) in a patented mixer where an instantaneous precipitation occurs. The dissolved metals behave as they would in an apolar liquid and form nucleation sites that grow in clusters to become nano- or microparticles.

The extreme reduction in the dielectric constant of water under supercritical conditions (εRT=77 → εSC=2) drastically reduces the solubility of metal ions, causing them to precipitate into finely dispersed powders. The speciation of the product (oxide, hydroxide, metal) is determined by the redox and pH conditions, process parameters that are easily controlled through 'recipes' developed by Circular Materials engineers according to customer requirements.

The suspension is finally cooled, and the heat is recovered through exchangers while the pressure is restored to ambient pressure. The liquids then enter a separation process, where the solid is recovered for utilization. The water can then be sent to the normal chemical-physical purification process without dissolved metals or complex organic forms, drastically simplifying its treatment.

Several partners have already chosen our technology.

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